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Oil and Gas Pipelines and Piping Systems
Description
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| Oil and Gas Pipelines and Piping Systems |
Oil and Gas Pipelines and Piping Systems: Design, Construction, Management, and Inspection delivers all the critical aspects needed for oil and gas piping and pipeline condition monitoring and maintenance, along with tactics to minimize costly disruptions within operations. Broken up into two logical parts, the book begins with coverage on pipelines, including essential topics, such as material selection, designing for oil and gas central facilities, tank farms and depots, the construction and installment of transportation pipelines, pipe cleaning, and maintenance checklists. Moving over to piping, information covers piping material selection and designing and construction of plant piping systems, with attention paid to flexibility analysis on piping stress, a must-have component for both refineries with piping and pipeline systems. Heavily illustrated and practical for engineers and managers in oil and gas today, the book supplies the oil and gas industry with a must-have reference for safe and effective pipeline and piping operations.
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Table Of Contents
Chapter 1. Transportation Pipelines
Abstract
1.1 Fluid Categories
1.2 Design
1.3 Mechanical Design
1.4 Pipeline Wall Thickness Calculating Basis
1.5 Materials
1.6 Pipeline Route Selection
1.7 Pipeline Protection and Marking
1.8 Crossings
1.9 Records
Appendix
Chapter 2. Construction Guidelines for Onshore Transportation Pipelines Applications
Abstract
2.1 Material Handling
2.2 Right-of-Way
2.3 Ditching
2.4 Supply, Storing, Handling, and Use of Explosive Materials
2.5 Stringing
2.6 Preparation of Pipes
2.7 Change of Direction
2.8 Welding and Laying of Pipe
2.9 Backfilling
2.10 Crossings
2.11 Casing Installations
2.12 Prefabricated Assemblies
2.13 Cleanup Operation
2.14 Records and As-Built Survey
2.15 Above-Ground Pipelines
Chapter 3. Welding of Transportation Pipeline
Abstract
3.1 Introduction
3.2 Materials
3.3 Qualification of Welding Procedures for Welds Containing Filler Metal Additives
3.4 Essential Variables
3.5 Testing of Welded Joints—Butt Welds
3.6 Testing of Welded Joints—Fillet Welds
3.7 Qualification of Welders
3.8 Production Welding
3.9 Inspection and Testing of Production Welds
3.10 Extent of Inspection and Testing
3.11 Acceptance Standards for Nondestructive Testing
3.12 Repair and Removal of Defects
3.13 Procedures for Nondestructive Testing
3.14 Automatic Welding Without Filler Metal Additions
Abbreviations
Chapter 4. Transportation Pipelines Pressure Testing
Abstract
4.1 Introduction
4.2 Materials, Equipment, and Personnel for Testing
4.3 Testing Procedure and Program
4.4 Test Preparation
4.5 Cleaning and Gaging Operations
4.6 Testing Operations
4.7 Defects, Repair or Renewals, and Retesting
4.8 Final Testing
4.9 Testing of Unchecked Joints, Fabricated Assemblies, and Valves
4.10 Dewatering and Drying
4.11 Recording Test Data and Reporting Test Results
4.12 Safety Consideration During Tests
4.13 Hydrostatic Testing of Above-Ground Pipelines
Chapter 5. Inside Pipe Chemical Cleaning
Abstract
5.1 Introduction
5.2 Cleaning Procedure
5.3 Inspection
5.4 Documentation Requirements
5.5 Testing of Pickling Baths
Chapter 6. Pipe Supports
Abstract
6.1 Introduction
6.2 Structural Attachments
6.3 Supports for Insulated Pipes and Attachments
6.4 Elevated Pipe Supports (H Supports)
6.5 Fabrication and Installation of Pipe Supports
6.6 Metallic Coatings
6.7 Nonmetallic Coating
6.8 Testing of Pipe Hanger and Support Component
6.9 Hanger Installation
Chapter 7. Gaging, Cleaning, and Removing Liquids From Pipelines
Abstract
7.1 Introduction
7.2 Basic Design, Construction, and Rating
7.3 PIG Trap System Component
7.4 Inspection During Manufacturing
7.5 Tests and Certificates
7.6 Finish
7.7 Information for Manufacturer/Supplier
7.8 Documentation Literature to Be Submitted by Manufacturer/Supplier (Informative)
Appendix A: Major Physical Properties
Appendix B: Ambient Conditions
Appendix C: Pig Launching Trap
Appendix D: Pig Receiving Trap
Chapter 8. General Requirements for the Purchase of Pipes for Use in Oil and Gas Industries
Abstract
8.1 Introduction
8.2 Quality Assurance System
8.3 Compliance
8.4 Conflicting Requirements
8.5 Information to Be Supplied by the Purchaser
8.6 Process of Manufacture and Material
8.7 Material Requirements
8.8 Dimensions, Weights, Lengths, Defects, and End Finishes
8.9 Inspection and Testing
8.10 Coating and Protection
8.11 Manufacturing Procedure and Welding Procedure
8.12 First-Day Production Tests
8.13 Repair of Defects by Welding (Normative)
8.14 Repair Welding Procedure (Normative)
8.15 Supplementary Requirements (Normative)
8.16 Purchaser Inspection (Normative)
8.17 Hydrogen-Induced Cracking Sensitivity Tests (Applicable to Sour Services Only)
8.18 Sulfide Stress Cracking Tests (Applicable to Sour Services Only)
Chapter 9. Piping Material Selection
Abstract
9.1 Introduction
9.2 Identification of Piping Classes
9.3 Selection of Piping Classes
9.4 General Bases Observed in Preparation of Piping Class Tables
9.5 Design Considerations
9.6 Selection of Basic Material
9.7 Service Index (See Note 1 of this Table)
9.8 Temperature and Caustic Soda Concentration Ranges for Metallic Pipe, Fittings, and Valves
9.9 General Requirements for Carbon Steel Piping in Caustic Soda Service
9.10 General Requirements for Carbon Steel Piping in Sulfuric Acid Service
9.11 General Requirements for Carbon Steel Piping in Dry Chlorine Service
9.12 General Requirements for Piping in Hydrogen Fluoride Service
9.13 General Requirements for Rubber Linings for Process Equipment and Piping
9.14 Qualification Testing
9.15 Acceptance Tests and Certification
9.16 Transport and Storage
9.17 General Requirements for Cement Lining of New Pipelines
9.18 Quality Control
9.19 Tests and Inspection Criteria
9.20 Fabrication Report
9.21 Requirements for Glass-Fiber-Reinforced Epoxy Pipes and Fittings
9.22 Pipe Flanges Pressure Temperature Rating
9.23 Extended Service Limits for Piping Classes at Elevated Temperature
9.24 Vent, Drain, and Pressure Instruments Connections Assemblies
Chapter 10. Plant Piping Systems
Abstract
10.1 Introduction
10.2 Fabrication
10.3 Dimensional Tolerances
10.4 Pipe Joints
10.5 Welding
10.6 Screwed Piping (Threaded Joints)
10.7 Flanged Joints
10.8 Bending and Forming
10.9 Field Installation
10.10 Installation of Flanges
10.11 Installation of Valves
10.12 Installation of Instrument and Related Piping
10.13 Vents and Drains
10.14 Pump, Compressor, and Steam Turbine Piping
10.15 Piping Through Walls and Concrete Floors
10.16 Buried Piping
10.17 Winterizing and Steam Tracing
10.18 Inspection and Testing
Chapter 11. Welding of Plant Piping Systems
Abstract
11.1 Introduction
11.2 Qualification of Welding Procedure and Welder Performance and Test Records
11.3 Production Welding
11.4 Inspection of Production Weld
11.5 Weld Defects and Acceptance Criteria
11.6 Weld Repair
11.7 Pre- and Postweld Heat Treatment
Chapter 12. Plant Piping Systems Pressure Testing
Abstract
12.1 Introduction
12.2 Hydrostatic Pressure Testing
12.3 Pneumatic Pressure Testing
12.4 Documentation Requirements
Chapter 13. Engineering Aspects for Plant Piping Systems
Abstract
Introduction
Design Requirements
Above-Ground Piping Systems
Underground Piping Systems
Appendix A
Chapter 14. Strainers and Filters
Abstract
14.1 Introduction
14.2 Strainer and Filter Design, Fabrication, and Assembly
14.3 Material and Dimensions
14.4 Types of Strainers
14.5 Inspection
14.6 Tests
14.7 Painting and Protection
14.8 Identification and Marking
14.9 Packing and Shipment
Chapter 15. Corrosion in Pipelines and Piping Systems
Abstract
15.1 Introduction
15.2 Corrosive Environments
15.3 The Materials of Engineering
15.4 Corrosion Prevention Measures
15.5 Material Selection Procedure
15.6 CR and CAs
15.7 Materials Appreciation and Optimization
15.8 Corrosion in Oil and Gas products
15.9 Special Consideration in Refineries and Petrochemical Plants
15.10 Engineering Materials
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Oil and Gas Pipelines and Piping Systems
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